Process Flowchart of Spinning, Weaving, Knitting, Dyeing, Printing and Garments Making

In a word TEXTILE means cloth or to weave. If you think it as a broad sense you would find that it is the combination six differential parts where one is related to another. Garment / cloth is the final product of textile, where each and every step has to be followed some successive processes. From fiber to cloth the whole process is basically run through four main steps as spinning, weaving or knitting, dyeing or printing and garments making. Now I have shared the below process flowcharts for any textile students or readers as to know about the significant and consecutive process of textile.

PROCESS FLOWCHART OF TEXTILE AT A GLANCE

TEXTILE FIBERS    -------     YARN MANUFACTURING     -------      YARN
↓
         YARN    -------     FABRIC MANUFACTURING    -------    GREY FABRICS
↓
GREY FABRICS     -------      WET PROCESSING    -------     FINISHED FABRICS
↓
FINISHED FABRICS   --------    GARMENTS MANUFACTURING    --------    GARMENTS

FLOW CHART OF SPINNING

  BLOW-ROOM
↓
CARDING
↓
DRAWING

↓
LAP FORMING
↓
COMBING
↓
DRAWING
↓
ROVING
↓
RING SPINNING

FLOW CHART OF WEAVING

YARN FROM SPINNING
↓
DOUBLING AND TWISTING
↓
WINDING
↓
CREELING
↓
WARPING
↓
SIZING
↓

DRAWING-IN AND DENTING
↓
LOOMING

↓
LTYING-IN
↓
WEAVING

 

FLOW CHART OF KNITTING

YARN IN CONE FORM
↓
CREELING
↓
FEEDING THE YARN IN THE FEEDER
↓
KNITTING
↓
WITHDRAWING THE ROLLED FABRIC
↓
INSPECTION
↓

NUMBERING
↓
DISPATCHING

FLOW CHART OF DYEING (WOVEN FABRIC)

GREY FABRIC INSPECTION
↓
STITCHING
↓
CROPPING
↓
BRUSHING
↓
SINGEING
↓
DESIZING
↓
SCOURING
↓
BLEACHING
↓
SOURING
↓
WASHING
↓
DRYING
↓
MERCERIZING
↓
DYEING
↓
AFTERTREATMENT
↓
FINISHING
↓
INSPECTION
↓
PACKING
↓
BALING

 

FLOW CHART OF DYEING (KNIT DYEING)

GREY FABRIC INSPECTION
↓
BATCHING
↓
STITCHING
↓
LOAD ON MACHINE
↓
SCOURING
↓
BLEACHING
↓
ENZYME TREATMENT
↓
LEVELING
↓
ELECTROLITING
↓
DYEING
↓
AFTERTREATMENT
↓
FINISHING
↓
INSPECTION
↓
PACKING
↓
BALING

FLOW CHART OF PRINTING

GREY FABRIC INSPECTION
↓
STITCHING
↓
CROPPING
↓
BRUSHING
↓
SINGEING
↓
DESIZING
↓
SCOURING
↓
BLEACHING
↓
SOURING
↓
WASHING
↓
DRYING
↓
MERCERIZING
↓
PRINTING 
↓
AFTERTREATMENT
↓
FINISHING
↓
INSPECTION
↓
PACKING
↓
BALING

FLOW CHART OF GARMENT MANUFACTURING

TECH PACK/ SKETCH

↓
BLOCK PATTERN FROM BUYER
↓

PATTERN MAKING
↓
SAMPLE MAKING
↓
GARMENTS PATTERN
↓
GRADING
↓
MARKER MAKING
↓
SPREADING
↓
CUTTING
↓
SORTING & BUNDLING
↓

EMBROIDERY/PRINTING
↓
STITCHING
↓
INSPECTION
↓

WASHING
↓

FINISHING
↓
IRONING
↓
FINAL INSPECTION
↓

FOLDING
↓
PACKING
↓
DISPATCH

Process Flowchart of Spinning, Weaving, Knitting, Dyeing, Printing and Garments Making

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In a word TEXTILE means cloth or to weave. If you think it as a broad sense you would find that it is the combination six differential parts where one is related to another. Garment / cloth is the final product of textile, where each and every step has to be followed some successive processes. From fiber to cloth the whole process is basically run through four main steps as spinning, weaving or knitting, dyeing or printing and garments making. Now I have shared the below process flowcharts for any textile students or readers as to know about the significant and consecutive process of textile.

PROCESS FLOWCHART OF TEXTILE AT A GLANCE

TEXTILE FIBERS    -------     YARN MANUFACTURING     -------      YARN
↓
         YARN    -------     FABRIC MANUFACTURING    -------    GREY FABRICS
↓
GREY FABRICS     -------      WET PROCESSING    -------     FINISHED FABRICS
↓
FINISHED FABRICS   --------    GARMENTS MANUFACTURING    --------    GARMENTS

FLOW CHART OF SPINNING

  BLOW-ROOM
↓
CARDING
↓
DRAWING

↓
LAP FORMING
↓
COMBING
↓
DRAWING
↓
ROVING
↓
RING SPINNING

FLOW CHART OF WEAVING

YARN FROM SPINNING
↓
DOUBLING AND TWISTING
↓
WINDING
↓
CREELING
↓
WARPING
↓
SIZING
↓

DRAWING-IN AND DENTING
↓
LOOMING

↓
LTYING-IN
↓
WEAVING

 

FLOW CHART OF KNITTING

YARN IN CONE FORM
↓
CREELING
↓
FEEDING THE YARN IN THE FEEDER
↓
KNITTING
↓
WITHDRAWING THE ROLLED FABRIC
↓
INSPECTION
↓

NUMBERING
↓
DISPATCHING

FLOW CHART OF DYEING (WOVEN FABRIC)

GREY FABRIC INSPECTION
↓
STITCHING
↓
CROPPING
↓
BRUSHING
↓
SINGEING
↓
DESIZING
↓
SCOURING
↓
BLEACHING
↓
SOURING
↓
WASHING
↓
DRYING
↓
MERCERIZING
↓
DYEING
↓
AFTERTREATMENT
↓
FINISHING
↓
INSPECTION
↓
PACKING
↓
BALING

 

FLOW CHART OF DYEING (KNIT DYEING)

GREY FABRIC INSPECTION
↓
BATCHING
↓
STITCHING
↓
LOAD ON MACHINE
↓
SCOURING
↓
BLEACHING
↓
ENZYME TREATMENT
↓
LEVELING
↓
ELECTROLITING
↓
DYEING
↓
AFTERTREATMENT
↓
FINISHING
↓
INSPECTION
↓
PACKING
↓
BALING

FLOW CHART OF PRINTING

GREY FABRIC INSPECTION
↓
STITCHING
↓
CROPPING
↓
BRUSHING
↓
SINGEING
↓
DESIZING
↓
SCOURING
↓
BLEACHING
↓
SOURING
↓
WASHING
↓
DRYING
↓
MERCERIZING
↓
PRINTING 
↓
AFTERTREATMENT
↓
FINISHING
↓
INSPECTION
↓
PACKING
↓
BALING

FLOW CHART OF GARMENT MANUFACTURING

TECH PACK/ SKETCH

↓
BLOCK PATTERN FROM BUYER
↓

PATTERN MAKING
↓
SAMPLE MAKING
↓
GARMENTS PATTERN
↓
GRADING
↓
MARKER MAKING
↓
SPREADING
↓
CUTTING
↓
SORTING & BUNDLING
↓

EMBROIDERY/PRINTING
↓
STITCHING
↓
INSPECTION
↓

WASHING
↓

FINISHING
↓
IRONING
↓
FINAL INSPECTION
↓

FOLDING
↓
PACKING
↓
DISPATCH

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Different Types of Woven Fabrics | Commecial Name of Woven Fabrics

Three types of basic fabrics are available in world market according to weave and design. They are Plain, Twill & Satin. Plain weave is used to make shirting, suiting as well as dress fabrics. Twill weave has many derivatives where diagonal line contains a special character of twill. Twill weave is used to make a wide variety of commercial fabrics used for jeans, heavy garments, pants as well as jacket type cloths. For fancy fabric satin weave is widely used.

Cambric: it is a finest, more densely woven plain weave fabric with stiff nature at the face.  This light weight fabric is made with cotton or linen. Crispy is another character of this fabric thus it is used to women and children wear where crispy is required. Also used for linen, shirting, lace and needlework.

Chiffon: It is a light weight plain weave fabric made from cotton, silk and synthetic rayon as well as polyester. Very hard twisted yarns as alternate S or Z twist crepe yarns are used to produce this fabric. Under reviewing with a magnifying glass it resembles as net with mesh of fine yarns. It can be dyed easily but polyester made chiffon cannot be dyed. These fabrics are used for women wears widely.

Corduroy: This is woven fabric like as twill weave containing special character as cord effect. It is cut pile fabric available in solid color. The fabric looks as if it is made from multiple cords laid parallel to each other and then stitched together. These are made from tufted twisted yarns and more durable fabric thus it is used for pant, shirt, jacket as well as jeans wear.

Crepe: It is a hard spun silk fabric is originally characterized by a crinkle, puckered surface formed by highly twisted yarns in the warp or weft or both. By using ordinary yarns similar crepe effects can also be produced. Synthetic fabrics also impart crepe effect finish. It is used for sarees, shirts, women and children's dresses.

Denim: Traditionally denim is woven fabric of 2/1 or 3/1 right hand twill. The warp yarns are dyed and filling or weft remains white. Normally warps are dyed with indigo color widely used for blue jeans but there are others colored denims are produced as maroon, green and brown. It is very tightly woven, strong & durable fabric normally made with higher count containing yarns. Open ended yarns are frequently used for denim fabric making as well as ring spun yarns are used in a wide range. Denim is used for making blue jeans very widely as well as trousers, jackets, shirts etc.

Different Types of Woven Fabrics | Commecial Name of Woven Fabrics

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Three types of basic fabrics are available in world market according to weave and design. They are Plain, Twill & Satin. Plain weave is used to make shirting, suiting as well as dress fabrics. Twill weave has many derivatives where diagonal line contains a special character of twill. Twill weave is used to make a wide variety of commercial fabrics used for jeans, heavy garments, pants as well as jacket type cloths. For fancy fabric satin weave is widely used.

Cambric: it is a finest, more densely woven plain weave fabric with stiff nature at the face.  This light weight fabric is made with cotton or linen. Crispy is another character of this fabric thus it is used to women and children wear where crispy is required. Also used for linen, shirting, lace and needlework.

Chiffon: It is a light weight plain weave fabric made from cotton, silk and synthetic rayon as well as polyester. Very hard twisted yarns as alternate S or Z twist crepe yarns are used to produce this fabric. Under reviewing with a magnifying glass it resembles as net with mesh of fine yarns. It can be dyed easily but polyester made chiffon cannot be dyed. These fabrics are used for women wears widely.

Corduroy: This is woven fabric like as twill weave containing special character as cord effect. It is cut pile fabric available in solid color. The fabric looks as if it is made from multiple cords laid parallel to each other and then stitched together. These are made from tufted twisted yarns and more durable fabric thus it is used for pant, shirt, jacket as well as jeans wear.

Crepe: It is a hard spun silk fabric is originally characterized by a crinkle, puckered surface formed by highly twisted yarns in the warp or weft or both. By using ordinary yarns similar crepe effects can also be produced. Synthetic fabrics also impart crepe effect finish. It is used for sarees, shirts, women and children's dresses.

Denim: Traditionally denim is woven fabric of 2/1 or 3/1 right hand twill. The warp yarns are dyed and filling or weft remains white. Normally warps are dyed with indigo color widely used for blue jeans but there are others colored denims are produced as maroon, green and brown. It is very tightly woven, strong & durable fabric normally made with higher count containing yarns. Open ended yarns are frequently used for denim fabric making as well as ring spun yarns are used in a wide range. Denim is used for making blue jeans very widely as well as trousers, jackets, shirts etc.

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What does Textile mean?

Textile is a well known word to all which refers to a type of cloth or fabric made by general weave. According to industrial language it means relating to fabric or weaving. In order to wikipedia, it is a flexible woven material consisting of yarn sheet or network of threads which are made from natural or synthetic fibers with the aid of loom.

At the basic sense of all the definitions from different institutions relating to textiles that, it is a product made from natural or man made fibers which are used to make garments or fashion technology.

For the educational strategy of Textile Engineering, textile is not bounded into this little things. Since textile means one kind of cloth so all the raw materials, processes, functions and accessories that relating to make a cloth are included into textile. Also there are so many products or items are used in different sections are known as textiles, such as medical related materials ( Thread, Cotton, Bandage etc) are textile goods. Textile materials have a wide range of end uses in our daily needs.

All the processes that requires to make a garment which refers to the end product of textile are studied into Textile Engineering Course. The process sequence of making a cloth are given bellow.

Input Material************* Functions/Processes****************Final Product

                                                                 !

Textile Fiber******************* Spinning********************** Yarn

(Natural fiber)-----------------Cotton spinning/Jute Spinning----------------Cotton yarn/Jute yarn

(Man Made Fiber)-----------------Dry/Wet/Melt Spinning-------------------- Synthetic yarn

                                                                  !

Yarn************************ Weaving/Knitting****************Woven Fab/Knit Fab (Grey)

(High twist for weaving          (Design producing must need)

 and low twist yarns are for knit)

                                                                  !

Grey Fabric******************* Wet Processing****************** Finished Fabric

                                 ( Pretreatment, Dyeing/Printing & Finishing)

                                                                   !

Finished Fabric************** Apparel Manufacturing ************* Final Cloth or RMG

                                                  (Garments or Fashion  Design)

Into all the processes Testing is another required part which must adopt after completing each section. A wide range of textile testing reports are required to make a cloth. FPT ( Fabric Performance Test) and GPT (Garment Performance Test) must require to make any quality garments.

What does Textile mean?

No comments

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Textile is a well known word to all which refers to a type of cloth or fabric made by general weave. According to industrial language it means relating to fabric or weaving. In order to wikipedia, it is a flexible woven material consisting of yarn sheet or network of threads which are made from natural or synthetic fibers with the aid of loom.

At the basic sense of all the definitions from different institutions relating to textiles that, it is a product made from natural or man made fibers which are used to make garments or fashion technology.

For the educational strategy of Textile Engineering, textile is not bounded into this little things. Since textile means one kind of cloth so all the raw materials, processes, functions and accessories that relating to make a cloth are included into textile. Also there are so many products or items are used in different sections are known as textiles, such as medical related materials ( Thread, Cotton, Bandage etc) are textile goods. Textile materials have a wide range of end uses in our daily needs.

All the processes that requires to make a garment which refers to the end product of textile are studied into Textile Engineering Course. The process sequence of making a cloth are given bellow.

Input Material************* Functions/Processes****************Final Product

                                                                 !

Textile Fiber******************* Spinning********************** Yarn

(Natural fiber)-----------------Cotton spinning/Jute Spinning----------------Cotton yarn/Jute yarn

(Man Made Fiber)-----------------Dry/Wet/Melt Spinning-------------------- Synthetic yarn

                                                                  !

Yarn************************ Weaving/Knitting****************Woven Fab/Knit Fab (Grey)

(High twist for weaving          (Design producing must need)

 and low twist yarns are for knit)

                                                                  !

Grey Fabric******************* Wet Processing****************** Finished Fabric

                                 ( Pretreatment, Dyeing/Printing & Finishing)

                                                                   !

Finished Fabric************** Apparel Manufacturing ************* Final Cloth or RMG

                                                  (Garments or Fashion  Design)

Into all the processes Testing is another required part which must adopt after completing each section. A wide range of textile testing reports are required to make a cloth. FPT ( Fabric Performance Test) and GPT (Garment Performance Test) must require to make any quality garments.

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