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Showing posts with label Garments. Show all posts
Showing posts with label Garments. Show all posts
Brief History:
Bangladesh is a developing country where textile and garment industries provide the single source of economic growth in its rapidly developing economy.

Textiles, Clothing and RMG cover about 77% of total exports. About 4 million people, most of them are women, work to this sector, earned 21.51 billion USD in the Fiscal Year 2012-13 (Source-Export promotion bureau).


Bangladesh started its first export oriented garment industry in 1977 as Desh Garments Ltd. Which was a joint venture with Daewoo (south Korea). Meanwhile many Bangladeshi’s took training for RMG business from Korea, then established new factories with local investors. Bangladesh was made its first shipment of woven garment in 1977. (Wikipedia, BKMEA Website)

Sixty percent of the export contracts of western brands are with European buyers and about forty percent with the American buyers. WTO declared Bangladesh as the 2nd Largest garment exporters after china in FY 2011-12, whereas it is becoming 2nd largest Denim exporters across the world but it is only 4.8% of the global RMG trade of $412 billion (Source-Wikipedia, seagroupbd & denimandjeans).

Contribution of Woven and knit  garment is almost similar, respectively 41% and 39% of total export, where 80 percent knit garment goes to Europe market and here retention is almost 60%. (BKMEA Website)

1950 was the beginning of RMG in the Western world. In order to control the level of imported RMG products from developing countries into developed countries, the Multi Fibre Agreement (MFA) was made in 1974. The MFA agreement imposed an export rate 6 percent increase every year from a developing country to a developed country. In the early 1980s Bangladesh started receiving investment in the RMG sector. Some Bangladeshis received free training from the Korean Company Daewoo. After these workers came back to Bangladesh, many of them broke ties with the factory they were working for and started their own factories.


Bangladesh Textile and Garment Industry Highlights:

Bangladesh enters 2013 with a firm footing as the world's second largest garment exporter, raising hopes for a new wave of business despite turbulent times in parts of the globe.

The World Trade Organization (WTO)  declared Bangladesh as the second largest RMG exporter after China in 2010-11 when the country's export grew 43.36 percent year on year to $15.66 billion in spite of global recession in 2007-2008.

Bangladesh retained its position in the following fiscal 2011-12 by exporting garments worth $19.09 billion. And the outlook for the current fiscal is set to exceed $20 billion.Bangladesh now claims 4.8 percent of the global RMG trade of $412 billion.

According to McKinsey & Company, an international management-consulting firm, Bangladesh's apparel exports will reach $36 billion by 2020.But all these prospects appear to have been shaken by one fire tragedy in late November at Tazreen Fashions Ltd, where 112 workers were killed. This single incident exposed inadequate fire safety and poor working conditions that still exist in many factories.

On April 24 1137 textile workers factories making clothes for Western brands, were killed when a garment factory collapsed. The Savar building collapse was in the Rana Plaza complex, in Savar, an industrial corner 20 miles northwest of Dhaka, the capital of Bangladesh.The incident was widely covered worldwide mainly because of Bangladesh's position as the number two apparel exporter. The buyers are now pressing factory owners to improve working conditions, hike wages of workers, and ensure labour rights and other compliance issues.The strength of the country's apparel sector is well understood through its ability to supply high-end items to famous global brands such as Hugo Boss, Adidas, Puma, Tommy Hilfiger, G-Star, Diesel, Ralph Lauren, Calvin Klein, DKNY, Nike, Benetton and Mango. Currently, more than 30 percent of the total RMG export is high-end products.The primary textile sector also saw a wave of investments for increasing demands for fabrics. The sector with a total investment of over 4.5 billion pounds is now capable of supplying 90 percent of fabrics for the knitwear sub-sector and 40 percent of fabrics for the woven sub-sector.

The country has more than 5,500 woven garment factories, 1,700 knitwear factories and 1,300 spinning, finishing and dyeing factories. At present, the sector employs 3.5 million workers, 80 percent of whom are women.The country's 60 percent RMG products enter the EU, 23 percent goes to the USA, 4.8 percent to Canada and 12.1 percent to other destinations worldwide. Bangladeshi Knitwear is exported to 93 countries of the world where EU and the USA are the major importers.

According to data of Export Promotion Bureau, the RMG sector's contribution to the country's export was 3.9 percent in fiscal 1983-84, which now stands at nearly 80 percent. The core strength of the knitwear sector is its backward linkage. The entrepreneurs of the sector not only increased their stitching capacity overtime but also invested in the allied industry to augment the overall capacity of the total sector with the same pace. Over the period of time knitwear sector gradually became almost self sufficient in fabric and yarn. This improvement has become possible because of the integrated growth of spinning factories in line of the growth of country's stitching capacity and increased need of the yarn and fabric. As the export increased in the knitwear sector, the capacity of backward linkage also increased accordingly.The result is local suppliers can provide now 95% of the total fabric requirement of the sector (source: BTMEA).

The growth of spinning mills also stepped with the growth of knitwear exports. In 2010-11 total number of Yarn Manufacturing Member Mills was 383, whereas Fabric Manufacturer Member Mills was 743.As of now the total investment in the backward linkage in knitting, dyeing and spinning industry is more than US$ 5.03 billion or € 4.00 billion.Knitwear is the highest contributor in terms of both gross and net export earnings. In 2010-11, the contribution of knitwear in national export earnings is 41.36%. This has resulted because of the backward linkage industry that has grown over time which helped the knitwear sector to have the higher value addition and therefore a much higher net retention rate. In addition to, relaxation of Rules of Origin (RoO) has accelerated the export growth.There are more than 261 composite knitwear factories in Bangladesh, currently listed with Bangladesh Knitwear Manufacturers & Exporters Association (BKMEA) who are supplying 95% of the knit fabric requirements of the sector.Local spinners supply yarn to fulfill around 75% of the total requirement of yarn for this industry.


The Bangladesh Knitwear industry is highly competitive where most of the knit composites have similar manufacturing capabilities. However, there are about 50 to 60 factories which are fully compliant and offer slight product differentiation and offer large capacity to the high volume buyers who source high quality goods at competitive prices within this region.

Over the decades the growth of knitwear sector has been incessant rising over 20% at CAGR base and continuously grabbing more portions in the export pie of Bangladesh. This recent robust growth is partly achieved owing to preferential support from the European Commission’s GSP & Relaxation of Rules of Origin (ROO) and the Duty Free Quota Free (DFQF) access granted by Canada, Australia, Japan and members of European Free Trade Agreement (EFTA). Along this growth momentum favorable policies from the government of Bangladesh in the form of export subsidies i.e. cash incentives also contributed greatly for making it the most attractive sourcing hub.

Statistical Data of Textile & Garment Industry of Bangladesh:

According to the statistics of BGMEA, BKMEA and Bangladesh Hand Loom Board, Bangladesh has the below established factory.



Industry Type    Total Established Industry

Spinning Mills    400

Weaving Mills    1500

Knit Composite    1700

Garment Industry    5600

Hand Loom Unit    0.183 Million


According to BGMEA, BKMEA and Export Promotion Bureau Bangladesh has exported the below in the previous 12 years.




Traditionally, the exports basket of Bangladesh has been leaning towards EU and the USA. So far the EU is the largest destination for Bangladesh knitwear, worth of value $7.3 billion with share of 69.74% exported in the year 2012-13 followed by the USA with $1.13 billion and a share of 10.79%. The one-stage transformation requirement of ROO in 2011 boosted signs for market penetration in the EU further; hence a growth of 46.63% in the FY 2010-11 over 2009-10 was remarkably noticeable.

Bangladesh RMG sector mainly comprises of Knit and woven garments competing vigorously to surpass each other for taking up the leadership yoke within the economy. It was in FY 2003-04 the knit garments for the first time exceeded woven wear and became the leader in terms of quantity exports with 91.6 million dozens as against 90.48 million dozens of woven garments. And from FY 2007-08, knitwear continues to widen the gap with woven both in terms of value and quantity. To the end the RMG sector, engine of our economic growth, has largely compensated with evolutionary mechanism in the overall designing of factory management - successfully leaving aside all the bottlenecks and making the economy a resilient one despite of natural disasters, poor infrastructure, weak governance and political turbulence.

Historical Background of Garment Industry in Bangladesh | Current Data On Export of Garments(Woven and Knit)

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Brief History:
Bangladesh is a developing country where textile and garment industries provide the single source of economic growth in its rapidly developing economy.

Textiles, Clothing and RMG cover about 77% of total exports. About 4 million people, most of them are women, work to this sector, earned 21.51 billion USD in the Fiscal Year 2012-13 (Source-Export promotion bureau).


Bangladesh started its first export oriented garment industry in 1977 as Desh Garments Ltd. Which was a joint venture with Daewoo (south Korea). Meanwhile many Bangladeshi’s took training for RMG business from Korea, then established new factories with local investors. Bangladesh was made its first shipment of woven garment in 1977. (Wikipedia, BKMEA Website)

Sixty percent of the export contracts of western brands are with European buyers and about forty percent with the American buyers. WTO declared Bangladesh as the 2nd Largest garment exporters after china in FY 2011-12, whereas it is becoming 2nd largest Denim exporters across the world but it is only 4.8% of the global RMG trade of $412 billion (Source-Wikipedia, seagroupbd & denimandjeans).

Contribution of Woven and knit  garment is almost similar, respectively 41% and 39% of total export, where 80 percent knit garment goes to Europe market and here retention is almost 60%. (BKMEA Website)

1950 was the beginning of RMG in the Western world. In order to control the level of imported RMG products from developing countries into developed countries, the Multi Fibre Agreement (MFA) was made in 1974. The MFA agreement imposed an export rate 6 percent increase every year from a developing country to a developed country. In the early 1980s Bangladesh started receiving investment in the RMG sector. Some Bangladeshis received free training from the Korean Company Daewoo. After these workers came back to Bangladesh, many of them broke ties with the factory they were working for and started their own factories.


Bangladesh Textile and Garment Industry Highlights:

Bangladesh enters 2013 with a firm footing as the world's second largest garment exporter, raising hopes for a new wave of business despite turbulent times in parts of the globe.

The World Trade Organization (WTO)  declared Bangladesh as the second largest RMG exporter after China in 2010-11 when the country's export grew 43.36 percent year on year to $15.66 billion in spite of global recession in 2007-2008.

Bangladesh retained its position in the following fiscal 2011-12 by exporting garments worth $19.09 billion. And the outlook for the current fiscal is set to exceed $20 billion.Bangladesh now claims 4.8 percent of the global RMG trade of $412 billion.

According to McKinsey & Company, an international management-consulting firm, Bangladesh's apparel exports will reach $36 billion by 2020.But all these prospects appear to have been shaken by one fire tragedy in late November at Tazreen Fashions Ltd, where 112 workers were killed. This single incident exposed inadequate fire safety and poor working conditions that still exist in many factories.

On April 24 1137 textile workers factories making clothes for Western brands, were killed when a garment factory collapsed. The Savar building collapse was in the Rana Plaza complex, in Savar, an industrial corner 20 miles northwest of Dhaka, the capital of Bangladesh.The incident was widely covered worldwide mainly because of Bangladesh's position as the number two apparel exporter. The buyers are now pressing factory owners to improve working conditions, hike wages of workers, and ensure labour rights and other compliance issues.The strength of the country's apparel sector is well understood through its ability to supply high-end items to famous global brands such as Hugo Boss, Adidas, Puma, Tommy Hilfiger, G-Star, Diesel, Ralph Lauren, Calvin Klein, DKNY, Nike, Benetton and Mango. Currently, more than 30 percent of the total RMG export is high-end products.The primary textile sector also saw a wave of investments for increasing demands for fabrics. The sector with a total investment of over 4.5 billion pounds is now capable of supplying 90 percent of fabrics for the knitwear sub-sector and 40 percent of fabrics for the woven sub-sector.

The country has more than 5,500 woven garment factories, 1,700 knitwear factories and 1,300 spinning, finishing and dyeing factories. At present, the sector employs 3.5 million workers, 80 percent of whom are women.The country's 60 percent RMG products enter the EU, 23 percent goes to the USA, 4.8 percent to Canada and 12.1 percent to other destinations worldwide. Bangladeshi Knitwear is exported to 93 countries of the world where EU and the USA are the major importers.

According to data of Export Promotion Bureau, the RMG sector's contribution to the country's export was 3.9 percent in fiscal 1983-84, which now stands at nearly 80 percent. The core strength of the knitwear sector is its backward linkage. The entrepreneurs of the sector not only increased their stitching capacity overtime but also invested in the allied industry to augment the overall capacity of the total sector with the same pace. Over the period of time knitwear sector gradually became almost self sufficient in fabric and yarn. This improvement has become possible because of the integrated growth of spinning factories in line of the growth of country's stitching capacity and increased need of the yarn and fabric. As the export increased in the knitwear sector, the capacity of backward linkage also increased accordingly.The result is local suppliers can provide now 95% of the total fabric requirement of the sector (source: BTMEA).

The growth of spinning mills also stepped with the growth of knitwear exports. In 2010-11 total number of Yarn Manufacturing Member Mills was 383, whereas Fabric Manufacturer Member Mills was 743.As of now the total investment in the backward linkage in knitting, dyeing and spinning industry is more than US$ 5.03 billion or € 4.00 billion.Knitwear is the highest contributor in terms of both gross and net export earnings. In 2010-11, the contribution of knitwear in national export earnings is 41.36%. This has resulted because of the backward linkage industry that has grown over time which helped the knitwear sector to have the higher value addition and therefore a much higher net retention rate. In addition to, relaxation of Rules of Origin (RoO) has accelerated the export growth.There are more than 261 composite knitwear factories in Bangladesh, currently listed with Bangladesh Knitwear Manufacturers & Exporters Association (BKMEA) who are supplying 95% of the knit fabric requirements of the sector.Local spinners supply yarn to fulfill around 75% of the total requirement of yarn for this industry.


The Bangladesh Knitwear industry is highly competitive where most of the knit composites have similar manufacturing capabilities. However, there are about 50 to 60 factories which are fully compliant and offer slight product differentiation and offer large capacity to the high volume buyers who source high quality goods at competitive prices within this region.

Over the decades the growth of knitwear sector has been incessant rising over 20% at CAGR base and continuously grabbing more portions in the export pie of Bangladesh. This recent robust growth is partly achieved owing to preferential support from the European Commission’s GSP & Relaxation of Rules of Origin (ROO) and the Duty Free Quota Free (DFQF) access granted by Canada, Australia, Japan and members of European Free Trade Agreement (EFTA). Along this growth momentum favorable policies from the government of Bangladesh in the form of export subsidies i.e. cash incentives also contributed greatly for making it the most attractive sourcing hub.

Statistical Data of Textile & Garment Industry of Bangladesh:

According to the statistics of BGMEA, BKMEA and Bangladesh Hand Loom Board, Bangladesh has the below established factory.



Industry Type    Total Established Industry

Spinning Mills    400

Weaving Mills    1500

Knit Composite    1700

Garment Industry    5600

Hand Loom Unit    0.183 Million


According to BGMEA, BKMEA and Export Promotion Bureau Bangladesh has exported the below in the previous 12 years.




Traditionally, the exports basket of Bangladesh has been leaning towards EU and the USA. So far the EU is the largest destination for Bangladesh knitwear, worth of value $7.3 billion with share of 69.74% exported in the year 2012-13 followed by the USA with $1.13 billion and a share of 10.79%. The one-stage transformation requirement of ROO in 2011 boosted signs for market penetration in the EU further; hence a growth of 46.63% in the FY 2010-11 over 2009-10 was remarkably noticeable.

Bangladesh RMG sector mainly comprises of Knit and woven garments competing vigorously to surpass each other for taking up the leadership yoke within the economy. It was in FY 2003-04 the knit garments for the first time exceeded woven wear and became the leader in terms of quantity exports with 91.6 million dozens as against 90.48 million dozens of woven garments. And from FY 2007-08, knitwear continues to widen the gap with woven both in terms of value and quantity. To the end the RMG sector, engine of our economic growth, has largely compensated with evolutionary mechanism in the overall designing of factory management - successfully leaving aside all the bottlenecks and making the economy a resilient one despite of natural disasters, poor infrastructure, weak governance and political turbulence.

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Sample is very important for garments industry either to buyer or to vendors/factory. Sampling is a very common step must be conducted by each factory through the instruction of buyer, it is done  from development stage to go through bulk production. Sample type and significant characteristics of different samples depend on buyer. I am sharing most of the samples what I have known.



Textile Aid Always Ready to Serve You the Best


Proto Sample: This type of sample is made at the development stage when just pattern has been developed on the basis of tech pach or PDM. Buyers sometimes want this type of sample before development sample where measurement of all points would be in tolerance. If you consider it for denim there wash will not be affected significantly.

Development Sample: Buyers first time give tech pach or PDM to vendors just for making pattern and samples as per sketch. Sometimes it is called LA sample. Buyers just need to review the style or the design to make changes in this sample where fabric will actual but other trims may not be actual.

Fit Sample: All most every buyer want this sample where measurement is the key feature which will be in tolerance according to the measurement sheet given by buyer just attached with tech pach. In some cases fit sample require 100% measurement along with perfect wash in case of denim. Sometimes this type of samples are called as photo sample.

Wash Sample: Wash samples are very important for denim garments. Buyers send wash target to follow in washing and submit accurately as much as possible. Some times wash samples are to be taken as PP(Pre-Production) sample but there every trims would be actual. Measurement is not so important for wash samples.

Size Set Sample: After approval of fit sample, size set sample is required by buyer. Indeed, this type of sample requires when any significant correction is necessary on fit sample. Before bulk production this is used as final for measurement and styling issue. Some buyers might suggest for other two types of sample after size set, they are Reference sample & Sealer sample(For Bulk Production).

GPT/Lab Test Sample: Garments Performance/Package Test(GPT) or lab test sample is very important for each buyer as well as vendors. Third party testing company tests this sample and give a test report where product harmful chemical, safety issue and compliance issue is maintained. To know more about test sample you can go to GPT, FPT, GCR sample of Apparel.

Pre-Production (PP) Sample: PP is the final most important and mandatory sample in case of all styles. All kinds of buyer follow this sample for bulk production. Before PP, all the samples mentioned above this post would be passed by the review of buyer. If any comment receive from buyer to the above samples you should be aware to rectify it in PP by following the comments. PP sample is basically used for all kinds of actual trims approval, wash or dye approval, styling or aesthetic look final approval. If buyer approves it without any comment, you will not have any problem to go through bulk production.

Shade Band Sample: Shade band is very important to go through bulk. In case of denim, it bears highly importance in washing where main bulk will go through following shade band sample. After approval of wash sample and PP, factory submit shade band in between these two types of sample. Fabric comes from supplier with different shades where shade band will help the factory to submit shade band based on shade of bulk fabric. Normally 5-7 shades categorized by available shade of fabric wash, then submit to buyer for approval.

AD sample/Salesman Sample: AD or advertisement sample and salesman sample are same, required for definite showrooms of buyers. Before bulk production ad sample is asked by buyer for a campaign to their store as well as showrooms to give up an update to customers what they are launching in the next season. Buyers may be asked for different sizes and colors for this sample. During bulk factory may send it to buyer's specific destination as well.

TOP sample: Top of Production is the another important sample received by buyer from bulk of any style. Buyer's QA will choose this type of sample randomly from bulk production and send them to buyer for reviewing and aware of the bulk production. Normally, before TOP sample approval comments, vendor could not ship the goods. It might be called shipment sample as well.


Besides these samples, there are too many samples are made based on requirement of buyers and styles. Some other samples are sealer sample, pull out sample, formaldehyde test sample, gold/yellow tag sample, counter sample etc.

Mock Up: Buyers frequently ask for mock up sample. Mock up is the piece of sample where a definite part of any full garment used for thread approval or wash approval or embroidery approval. To reduce time and cost sometimes buyers work on this.

Samples of Garments | Sampling Types & Procedures Before Bulk Production

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Sample is very important for garments industry either to buyer or to vendors/factory. Sampling is a very common step must be conducted by each factory through the instruction of buyer, it is done  from development stage to go through bulk production. Sample type and significant characteristics of different samples depend on buyer. I am sharing most of the samples what I have known.



Textile Aid Always Ready to Serve You the Best


Proto Sample: This type of sample is made at the development stage when just pattern has been developed on the basis of tech pach or PDM. Buyers sometimes want this type of sample before development sample where measurement of all points would be in tolerance. If you consider it for denim there wash will not be affected significantly.

Development Sample: Buyers first time give tech pach or PDM to vendors just for making pattern and samples as per sketch. Sometimes it is called LA sample. Buyers just need to review the style or the design to make changes in this sample where fabric will actual but other trims may not be actual.

Fit Sample: All most every buyer want this sample where measurement is the key feature which will be in tolerance according to the measurement sheet given by buyer just attached with tech pach. In some cases fit sample require 100% measurement along with perfect wash in case of denim. Sometimes this type of samples are called as photo sample.

Wash Sample: Wash samples are very important for denim garments. Buyers send wash target to follow in washing and submit accurately as much as possible. Some times wash samples are to be taken as PP(Pre-Production) sample but there every trims would be actual. Measurement is not so important for wash samples.

Size Set Sample: After approval of fit sample, size set sample is required by buyer. Indeed, this type of sample requires when any significant correction is necessary on fit sample. Before bulk production this is used as final for measurement and styling issue. Some buyers might suggest for other two types of sample after size set, they are Reference sample & Sealer sample(For Bulk Production).

GPT/Lab Test Sample: Garments Performance/Package Test(GPT) or lab test sample is very important for each buyer as well as vendors. Third party testing company tests this sample and give a test report where product harmful chemical, safety issue and compliance issue is maintained. To know more about test sample you can go to GPT, FPT, GCR sample of Apparel.

Pre-Production (PP) Sample: PP is the final most important and mandatory sample in case of all styles. All kinds of buyer follow this sample for bulk production. Before PP, all the samples mentioned above this post would be passed by the review of buyer. If any comment receive from buyer to the above samples you should be aware to rectify it in PP by following the comments. PP sample is basically used for all kinds of actual trims approval, wash or dye approval, styling or aesthetic look final approval. If buyer approves it without any comment, you will not have any problem to go through bulk production.

Shade Band Sample: Shade band is very important to go through bulk. In case of denim, it bears highly importance in washing where main bulk will go through following shade band sample. After approval of wash sample and PP, factory submit shade band in between these two types of sample. Fabric comes from supplier with different shades where shade band will help the factory to submit shade band based on shade of bulk fabric. Normally 5-7 shades categorized by available shade of fabric wash, then submit to buyer for approval.

AD sample/Salesman Sample: AD or advertisement sample and salesman sample are same, required for definite showrooms of buyers. Before bulk production ad sample is asked by buyer for a campaign to their store as well as showrooms to give up an update to customers what they are launching in the next season. Buyers may be asked for different sizes and colors for this sample. During bulk factory may send it to buyer's specific destination as well.

TOP sample: Top of Production is the another important sample received by buyer from bulk of any style. Buyer's QA will choose this type of sample randomly from bulk production and send them to buyer for reviewing and aware of the bulk production. Normally, before TOP sample approval comments, vendor could not ship the goods. It might be called shipment sample as well.


Besides these samples, there are too many samples are made based on requirement of buyers and styles. Some other samples are sealer sample, pull out sample, formaldehyde test sample, gold/yellow tag sample, counter sample etc.

Mock Up: Buyers frequently ask for mock up sample. Mock up is the piece of sample where a definite part of any full garment used for thread approval or wash approval or embroidery approval. To reduce time and cost sometimes buyers work on this.
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Zipper is one of the main trims or trimmings for making garment. Zipper is used to garment for functional purpose as well as decorative purpose. Zipper is normally used to making pants and jackets. Denim garments frequently use zipper as it is bottom garment eventually some top garments to decorate it. For knit garments it is used for jacket making, some pull over, over coat as well as trousers sometimes.

Different types of zippers are available in world trade but they are mainly classified into three prime category. They are - 
  • Metal Zipper
  • Coil Zipper
  • Vislon Zipper
These three types of zippers are available in different colors, different types of tape and different types of finishing.

 Standard Plastic Molded Vislon Zipper


  Multi Color Vislon Zipper


 Invisible Coil Zipper



 Standard Coil Zipper

Invisible Two tone Zipper


 Metal Zipper with Bottom Stopper

 Cotton Tape Metal Zipper


Elastic Tape Metal Zipper


Fancy Vislon Zipper


Aluminum Teeth Metal Zipper


Antique Gold Teeth Metal Zipper 


Antique Silver Teeth Metal Zipper 


Black Oxide Teeth Metal Zipper


Gold Finish Teeth Metal Zipper


Neon Color Tape Vislon Zipper

Types of Zipper | Metal, Coil & Vislon Zipper - Garments Manufacturing

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Zipper is one of the main trims or trimmings for making garment. Zipper is used to garment for functional purpose as well as decorative purpose. Zipper is normally used to making pants and jackets. Denim garments frequently use zipper as it is bottom garment eventually some top garments to decorate it. For knit garments it is used for jacket making, some pull over, over coat as well as trousers sometimes.

Different types of zippers are available in world trade but they are mainly classified into three prime category. They are - 
  • Metal Zipper
  • Coil Zipper
  • Vislon Zipper
These three types of zippers are available in different colors, different types of tape and different types of finishing.

 Standard Plastic Molded Vislon Zipper


  Multi Color Vislon Zipper


 Invisible Coil Zipper



 Standard Coil Zipper

Invisible Two tone Zipper


 Metal Zipper with Bottom Stopper

 Cotton Tape Metal Zipper


Elastic Tape Metal Zipper


Fancy Vislon Zipper


Aluminum Teeth Metal Zipper


Antique Gold Teeth Metal Zipper 


Antique Silver Teeth Metal Zipper 


Black Oxide Teeth Metal Zipper


Gold Finish Teeth Metal Zipper


Neon Color Tape Vislon Zipper
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Sometimes we confuse with lining and interlining in case of garments manufacturing. For making garments we frequently use these two materials to different types of cloths. At first we should clear, 
what is lining or interlining?

Lining: Piece of fabric which is used as the subsidiary fabric under main fabrication or shell fabric to make the garment useful for cold countries or as warm cloth. Usually knit fabric, Sherpa or Fleece fabric is used as lining. Lining is generally used to trouser, jacket, over coat, coat or any warm cloth at the main body, collar portion or at sleeve of a garment. Don’t confuse lining with padding which is another piece of material used as middle part of jacket as well as coat. Single jersey knit fabrics is used with denim fabric as lining where rib fabrics are frequently used at waist band or cuff at bottom of any trouser.





Interlining: It is one kind of trims that is used in between two layers of fabric in garments to reinforce and support as well as through controlling areas of garments and retain the actual shape of garments. This material attaches to garments through either sewing or heating arrangement. Two types of interlining are used in garments making and they are Fusible Interlining and Sewn or non fusible interlining. Fusible interlining is very popular due to many reasons where resin coating interlining is common and required temperature for fusible interlining is 160-170 degree centigrade. Iron machine you can use to attach the interlining with fabric but for bulk production you have to take help of fusing machine.

We can see from above two discussions that lining may be any kind of fabric attaching with main body fabric as extra whereas interlining is very fine piece of material used between two layers of fabric to reinforce and keep original shape of garments. Therefore, we are very clear that lining and interlining is totally two different material and their function as well as using areas are also different.

What is the difference between lining and interlining - Garments Manufacturing

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Sometimes we confuse with lining and interlining in case of garments manufacturing. For making garments we frequently use these two materials to different types of cloths. At first we should clear, 
what is lining or interlining?

Lining: Piece of fabric which is used as the subsidiary fabric under main fabrication or shell fabric to make the garment useful for cold countries or as warm cloth. Usually knit fabric, Sherpa or Fleece fabric is used as lining. Lining is generally used to trouser, jacket, over coat, coat or any warm cloth at the main body, collar portion or at sleeve of a garment. Don’t confuse lining with padding which is another piece of material used as middle part of jacket as well as coat. Single jersey knit fabrics is used with denim fabric as lining where rib fabrics are frequently used at waist band or cuff at bottom of any trouser.





Interlining: It is one kind of trims that is used in between two layers of fabric in garments to reinforce and support as well as through controlling areas of garments and retain the actual shape of garments. This material attaches to garments through either sewing or heating arrangement. Two types of interlining are used in garments making and they are Fusible Interlining and Sewn or non fusible interlining. Fusible interlining is very popular due to many reasons where resin coating interlining is common and required temperature for fusible interlining is 160-170 degree centigrade. Iron machine you can use to attach the interlining with fabric but for bulk production you have to take help of fusing machine.

We can see from above two discussions that lining may be any kind of fabric attaching with main body fabric as extra whereas interlining is very fine piece of material used between two layers of fabric to reinforce and keep original shape of garments. Therefore, we are very clear that lining and interlining is totally two different material and their function as well as using areas are also different.
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Knit fabrics are usually measured in kilogram whereas it is related to GSM as well. Knit fashion is now popular in the world market. Knit merchandising is not so easy thing whatever consumption is one of the key factor for knit merchandising. T-shirts, pull over, polo-shirt (long sleeve or short sleeve) are treated as knit top garments as well as trouser and pant are treated as knit bottom garments.


Consumption formula for any TOP knit Garments


 

(Measurement in CM)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (10000 X 1000) kg/dz   

Here, 
B.L - Body Length
S.L - Sleeve Length
Allowance - Allowance would have considered for both B.L and S.L
GSM - Gram Per Square Meter
10000 means cm is converted into meter
1000  means gram is converted into kg

(Measurement in INCH)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (1550X 1000) kg/dz   

Here
B.L - Body Length
S.L - Sleeve Length
Allowance - Allowance would have considered for both B.L and S.L
1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")
1000  means gram is converted into kg


Consumption Formula for any Bottom Knit Garments



(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (10000X 1000) kg/dz

Here, 
B.R - Back Rise
W.B -Waist Band
Allowance - Allowance would have considered for Inseam, B.R & W.B
GSM - Gram Per Square Meter
10000 means cm is converted into meter
1000  means gram is converted into kg

(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (1550X 1000) kg/dz

Here, 
B.R - Back Rise
W.B -Waist Band
Allowance - Allowance would have considered for Inseam, B.R & W.B
GSM - Gram Per Square Meter
1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")
1000  means gram is converted into kg

Normally 
American Buyers Follow Measurement in Inch
European Buyers Follow Measurement in CM

I think you will enable to perform any knit garments consumption through the above formulas. If anybody requires example of relevant field please contact with me.

Knit Garments Consumption Formula | Knit Top and Bottom Consumption

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Knit fabrics are usually measured in kilogram whereas it is related to GSM as well. Knit fashion is now popular in the world market. Knit merchandising is not so easy thing whatever consumption is one of the key factor for knit merchandising. T-shirts, pull over, polo-shirt (long sleeve or short sleeve) are treated as knit top garments as well as trouser and pant are treated as knit bottom garments.


Consumption formula for any TOP knit Garments


 

(Measurement in CM)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (10000 X 1000) kg/dz   

Here, 
B.L - Body Length
S.L - Sleeve Length
Allowance - Allowance would have considered for both B.L and S.L
GSM - Gram Per Square Meter
10000 means cm is converted into meter
1000  means gram is converted into kg

(Measurement in INCH)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (1550X 1000) kg/dz   

Here
B.L - Body Length
S.L - Sleeve Length
Allowance - Allowance would have considered for both B.L and S.L
1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")
1000  means gram is converted into kg


Consumption Formula for any Bottom Knit Garments



(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (10000X 1000) kg/dz

Here, 
B.R - Back Rise
W.B -Waist Band
Allowance - Allowance would have considered for Inseam, B.R & W.B
GSM - Gram Per Square Meter
10000 means cm is converted into meter
1000  means gram is converted into kg

(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (1550X 1000) kg/dz

Here, 
B.R - Back Rise
W.B -Waist Band
Allowance - Allowance would have considered for Inseam, B.R & W.B
GSM - Gram Per Square Meter
1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")
1000  means gram is converted into kg

Normally 
American Buyers Follow Measurement in Inch
European Buyers Follow Measurement in CM

I think you will enable to perform any knit garments consumption through the above formulas. If anybody requires example of relevant field please contact with me.
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Yarn counting or numbering system is the universal numerical expression for measuring yarn and thread coarseness or fineness. We can use count for both thread and yarn. Thread and yarn is not similar to use. They are also different in construction. Normally yarns are used to weaving and may be plied or single whereas thread is frequently used for sewing purposes and always contain two or more plies. When we use thread for garments sewing we frequently see that thread suppliers mention thread ticket number as well as count. Since thread is made always by two or more plies of yarn therefore counting system of thread is not similar like normal yarn count.



Thread Numbering or Counting:
When we will use counting system of thread like as 27 tex, 40 tex, 60 tex, 80 tex (Tex), it is simply followed the tex numbering system.

For direct system of thread numbering Tex is very popular. Tex is defined as weight of 1000 meters thread in grams.
For example, Tex 60 – a length of 1000 meters of thread will gives 60 grams of weight.

When we use 20/2, 20/3, 20/4 or 40/2 (English Count) then we can find out the resultant count by calculating the resultant count.

When more than one ply of yarn is twisted into a thread, finding the resultant size of the thread by considering all the plies becomes necessary.

For Indirect Counting System or Fixed Weight System: Resultant size = Individual yarn count / Number of plies

For Direct Counting System  In fixed length systems: Resultant size = Individual yarn count x Number of plies
In case of sewing necessary if you need thread of any count then a  particular resultant size can be made with any number of plies.

Ticket Numbering
Suppliers may ask you about the ticket number you want to purchase then you have to provide the ticket numbers of desired thread.Ticket numbering is a commercial numbering system. Ticket numbers are merely the manufacturer’s reference numbers for the size of a given thread.
The Metric Count, Cotton Count and Denier Systems use ticket numbering system to give an easy approximation of the specific size of the finished thread.

Depends on the nature of fiber as well as thread making process, ticket numbers will vary as it is not the same as in another.  For example, Ticket 75 Cotton is not the same as Ticket 75 mono-filament thread.

For Tex Ticket Numbering:
To convert any Tex Number to a Ticket Number value: divide 1,000 by the Tex number and multiply by 3.  [ Tkt. = (1000/Tex No.) X 3 ]



For Metric Ticket Numbering:


They can simply denote:
Higher the ticket number, finer the thread.
Lower the ticket number, coarser the thread.

What is Thread Ticket Number | Garments Sewing Thread Numbering Systems

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Yarn counting or numbering system is the universal numerical expression for measuring yarn and thread coarseness or fineness. We can use count for both thread and yarn. Thread and yarn is not similar to use. They are also different in construction. Normally yarns are used to weaving and may be plied or single whereas thread is frequently used for sewing purposes and always contain two or more plies. When we use thread for garments sewing we frequently see that thread suppliers mention thread ticket number as well as count. Since thread is made always by two or more plies of yarn therefore counting system of thread is not similar like normal yarn count.



Thread Numbering or Counting:
When we will use counting system of thread like as 27 tex, 40 tex, 60 tex, 80 tex (Tex), it is simply followed the tex numbering system.

For direct system of thread numbering Tex is very popular. Tex is defined as weight of 1000 meters thread in grams.
For example, Tex 60 – a length of 1000 meters of thread will gives 60 grams of weight.

When we use 20/2, 20/3, 20/4 or 40/2 (English Count) then we can find out the resultant count by calculating the resultant count.

When more than one ply of yarn is twisted into a thread, finding the resultant size of the thread by considering all the plies becomes necessary.

For Indirect Counting System or Fixed Weight System: Resultant size = Individual yarn count / Number of plies

For Direct Counting System  In fixed length systems: Resultant size = Individual yarn count x Number of plies
In case of sewing necessary if you need thread of any count then a  particular resultant size can be made with any number of plies.

Ticket Numbering
Suppliers may ask you about the ticket number you want to purchase then you have to provide the ticket numbers of desired thread.Ticket numbering is a commercial numbering system. Ticket numbers are merely the manufacturer’s reference numbers for the size of a given thread.
The Metric Count, Cotton Count and Denier Systems use ticket numbering system to give an easy approximation of the specific size of the finished thread.

Depends on the nature of fiber as well as thread making process, ticket numbers will vary as it is not the same as in another.  For example, Ticket 75 Cotton is not the same as Ticket 75 mono-filament thread.

For Tex Ticket Numbering:
To convert any Tex Number to a Ticket Number value: divide 1,000 by the Tex number and multiply by 3.  [ Tkt. = (1000/Tex No.) X 3 ]



For Metric Ticket Numbering:


They can simply denote:
Higher the ticket number, finer the thread.
Lower the ticket number, coarser the thread.
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Lining: Lining is a fabric other than shell fabric generally used in jacket, coat, overcoat or trouser. For making warm cloth lining is used under main fabric in a garment. Usually knitted fabrics are used as lining to make Jeans, polyester blended linings are used to coat or overcoat. Single jersey, Double jersey, Fleece or Sherpa is used as lining which are attached with shell fabric through stitching.










Padding: Padding is another kind of fabric used in middle part of jacket, overcoat  as well as coat. Polyester made padding is of low ounce generally used between shell fabric and lining part of these garments.












Shell Fabric: The fabric which is used as main fabrication in lining or padding containing cloth are known as shell fabric. Denim fabrics are frequently used as shell fabric in case of denim jacket or jeans trousers. For overcoat and coat, the blended high quality fabrics comparatively costly than other fabric like as lining or padding are used as shell fabric.










Sherpa: Sherpa material is a kind of fabric made of 70% acrylic and 30% polyester. Sherpa lining is a nubby, soft pile material and provides a lot of warmth. The jackets made with Sherpa have Sherpa insulation in the body covered with nylon quilt lining in the sleeves.

What is Lining, Padding, Sherpa and Shell Fabric?

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Lining: Lining is a fabric other than shell fabric generally used in jacket, coat, overcoat or trouser. For making warm cloth lining is used under main fabric in a garment. Usually knitted fabrics are used as lining to make Jeans, polyester blended linings are used to coat or overcoat. Single jersey, Double jersey, Fleece or Sherpa is used as lining which are attached with shell fabric through stitching.










Padding: Padding is another kind of fabric used in middle part of jacket, overcoat  as well as coat. Polyester made padding is of low ounce generally used between shell fabric and lining part of these garments.












Shell Fabric: The fabric which is used as main fabrication in lining or padding containing cloth are known as shell fabric. Denim fabrics are frequently used as shell fabric in case of denim jacket or jeans trousers. For overcoat and coat, the blended high quality fabrics comparatively costly than other fabric like as lining or padding are used as shell fabric.










Sherpa: Sherpa material is a kind of fabric made of 70% acrylic and 30% polyester. Sherpa lining is a nubby, soft pile material and provides a lot of warmth. The jackets made with Sherpa have Sherpa insulation in the body covered with nylon quilt lining in the sleeves.
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In a word TEXTILE means cloth or to weave. If you think it as a broad sense you would find that it is the combination six differential parts where one is related to another. Garment / cloth is the final product of textile, where each and every step has to be followed some successive processes. From fiber to cloth the whole process is basically run through four main steps as spinning, weaving or knitting, dyeing or printing and garments making. Now I have shared the below process flowcharts for any textile students or readers as to know about the significant and consecutive process of textile.

PROCESS FLOWCHART OF TEXTILE AT A GLANCE


TEXTILE FIBERS    -------     YARN MANUFACTURING     -------      YARN

         YARN    -------     FABRIC MANUFACTURING    -------    GREY FABRICS

GREY FABRICS     -------      WET PROCESSING    -------     FINISHED FABRICS

FINISHED FABRICS   --------    GARMENTS MANUFACTURING    --------    GARMENTS


FLOW CHART OF SPINNING

  BLOW-ROOM

CARDING

DRAWING

LAP FORMING

COMBING

DRAWING

ROVING

RING SPINNING



FLOW CHART OF WEAVING

YARN FROM SPINNING

DOUBLING AND TWISTING

WINDING

CREELING

WARPING

SIZING
DRAWING-IN AND DENTING

LOOMING

LTYING-IN

WEAVING

 

FLOW CHART OF KNITTING

YARN IN CONE FORM

CREELING

FEEDING THE YARN IN THE FEEDER

KNITTING

WITHDRAWING THE ROLLED FABRIC

INSPECTION
NUMBERING

DISPATCHING

FLOW CHART OF DYEING (WOVEN FABRIC)

GREY FABRIC INSPECTION

STITCHING

CROPPING

BRUSHING

SINGEING

DESIZING

SCOURING

BLEACHING

SOURING

WASHING

DRYING

MERCERIZING

DYEING

AFTERTREATMENT

FINISHING

INSPECTION

PACKING

BALING

 

FLOW CHART OF DYEING (KNIT DYEING)

GREY FABRIC INSPECTION

BATCHING

STITCHING

LOAD ON MACHINE

SCOURING

BLEACHING

ENZYME TREATMENT

LEVELING

ELECTROLITING

DYEING

AFTERTREATMENT

FINISHING

INSPECTION

PACKING

BALING

FLOW CHART OF PRINTING

GREY FABRIC INSPECTION

STITCHING

CROPPING

BRUSHING

SINGEING

DESIZING

SCOURING

BLEACHING

SOURING

WASHING

DRYING

MERCERIZING

PRINTING 

AFTERTREATMENT

FINISHING

INSPECTION

PACKING

BALING


FLOW CHART OF GARMENT MANUFACTURING

TECH PACK/ SKETCH

BLOCK PATTERN FROM BUYER

PATTERN MAKING

SAMPLE MAKING

GARMENTS PATTERN

GRADING

MARKER MAKING

SPREADING

CUTTING

SORTING & BUNDLING
EMBROIDERY/PRINTING

STITCHING

INSPECTION
WASHING
FINISHING

IRONING

FINAL INSPECTION
FOLDING

PACKING

DISPATCH


Process Flowchart of Spinning, Weaving, Knitting, Dyeing, Printing and Garments Making

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In a word TEXTILE means cloth or to weave. If you think it as a broad sense you would find that it is the combination six differential parts where one is related to another. Garment / cloth is the final product of textile, where each and every step has to be followed some successive processes. From fiber to cloth the whole process is basically run through four main steps as spinning, weaving or knitting, dyeing or printing and garments making. Now I have shared the below process flowcharts for any textile students or readers as to know about the significant and consecutive process of textile.

PROCESS FLOWCHART OF TEXTILE AT A GLANCE


TEXTILE FIBERS    -------     YARN MANUFACTURING     -------      YARN

         YARN    -------     FABRIC MANUFACTURING    -------    GREY FABRICS

GREY FABRICS     -------      WET PROCESSING    -------     FINISHED FABRICS

FINISHED FABRICS   --------    GARMENTS MANUFACTURING    --------    GARMENTS


FLOW CHART OF SPINNING

  BLOW-ROOM

CARDING

DRAWING

LAP FORMING

COMBING

DRAWING

ROVING

RING SPINNING



FLOW CHART OF WEAVING

YARN FROM SPINNING

DOUBLING AND TWISTING

WINDING

CREELING

WARPING

SIZING
DRAWING-IN AND DENTING

LOOMING

LTYING-IN

WEAVING

 

FLOW CHART OF KNITTING

YARN IN CONE FORM

CREELING

FEEDING THE YARN IN THE FEEDER

KNITTING

WITHDRAWING THE ROLLED FABRIC

INSPECTION
NUMBERING

DISPATCHING

FLOW CHART OF DYEING (WOVEN FABRIC)

GREY FABRIC INSPECTION

STITCHING

CROPPING

BRUSHING

SINGEING

DESIZING

SCOURING

BLEACHING

SOURING

WASHING

DRYING

MERCERIZING

DYEING

AFTERTREATMENT

FINISHING

INSPECTION

PACKING

BALING

 

FLOW CHART OF DYEING (KNIT DYEING)

GREY FABRIC INSPECTION

BATCHING

STITCHING

LOAD ON MACHINE

SCOURING

BLEACHING

ENZYME TREATMENT

LEVELING

ELECTROLITING

DYEING

AFTERTREATMENT

FINISHING

INSPECTION

PACKING

BALING

FLOW CHART OF PRINTING

GREY FABRIC INSPECTION

STITCHING

CROPPING

BRUSHING

SINGEING

DESIZING

SCOURING

BLEACHING

SOURING

WASHING

DRYING

MERCERIZING

PRINTING 

AFTERTREATMENT

FINISHING

INSPECTION

PACKING

BALING


FLOW CHART OF GARMENT MANUFACTURING

TECH PACK/ SKETCH

BLOCK PATTERN FROM BUYER

PATTERN MAKING

SAMPLE MAKING

GARMENTS PATTERN

GRADING

MARKER MAKING

SPREADING

CUTTING

SORTING & BUNDLING
EMBROIDERY/PRINTING

STITCHING

INSPECTION
WASHING
FINISHING

IRONING

FINAL INSPECTION
FOLDING

PACKING

DISPATCH


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