Garments Making Flowchart | Operations of Garments Making

Garments are made with the below successive processes. Operations involves in garments making are given bellow
Operation
|
Job
|
Method
|
Tech Pack /PDM /Design
|
TP or PDM (Product Development
Manual) is formerly given by buyer containing sketches, construction and
measurement chart for a particular style of garments.
|
Manual/ Computerized
|
Basic Block/ Block Pattern
|
Basic block or block pattern is
also given by buyer in some cases to make a style easy, it is featured with
individual component of garments without considering allowances.
|
Manual/ Computerized
|
Working Pattern/ Garments
Pattern
|
When a pattern is made for a particular
style with net dimension regarding the basic block along with allowances then
it is called a working pattern or garment pattern.
|
Manual/ Computerized
|
Sample Garments
|
By following TP and pattern,
sample is made, send to buyer for reviewing and receive comments for final
(Sample will be made till buyer satisfaction)
and go into production
|
Manual
|
Approved Sample
|
Different types of samples are
made before starting production such as development, fit, wash, pp, GPT or
Lab test. Once the sample approved by the buyer, then it is treated as
approved sample as a final counter for bulk production
|
Manual
|
Costing
|
|
Manual
|
Production Pattern
|
Making allowance with net
dimension to bulk production
|
Manual/ Computerized
|
Grading
|
According to measurement chart
and size breakdown grading is done for marker making. (It may be small to
large or depends on the ages) It is frequently done by CAD to get more
accuracy.
|
Manual/ Computerized
|
Marker Making
|
The marker is a thin paper
which contains all the components of different sizes for a particular style
of garments
|
Manual/ Computerized
|
Fabric Spreading
|
Spreading is done before
cutting with the help of fabric spreader or manually. The marker is then
spread over the fabric lay
|
Manual/ Computerized
|
Cutting
|
Cut the fabric according to
marker dimension
|
Manual/ Computerized
|
Sorting & Bundling
|
Sort out the fabric according
to size and for each size make in individual bundles
|
Manual
|
Sewing
|
Assemble a full garment
|
Manual
|
Washing
|
For woven garment washing is
compulsory, especially denim garments are to be washed according to wash
target. Others garments including knit also being washed.
|
Manual
|
Finishing
|
After washing the garments are
to be attached others trims in
the finishing section like as
snap, button, rib or twill tape, shank etc and loose or hanging threads are
cut in finishing.
|
Manual
|
Ironing
|
Now the garments are then
applied to ironing and pressing.
|
Manual
|
Inspection
|
Should be approved as initial
sample
|
Manual
|
Packing
|
Garments are packed with polyethylene
bag by folding
|
Manual
|
Cartooning
|
After packing, it should be
placed In cartooning for export
|
Manual
|
Dispatching
|
Hand over the cartoons to
C&F to send to the final destination by air or sea.
|
Manual
|
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