Types of Zipper | Metal, Coil & Vislon Zipper - Garments Manufacturing

Zipper is one of the main trims or trimmings for making garment. Zipper is used to garment for functional purpose as well as decorative purpose. Zipper is normally used to making pants and jackets. Denim garments frequently use zipper as it is bottom garment eventually some top garments to decorate it. For knit garments it is used for jacket making, some pull over, over coat as well as trousers sometimes.

Different types of zippers are available in world trade but they are mainly classified into three prime category. They are - 

• Metal Zipper
• Coil Zipper
• Vislon Zipper

These three types of zippers are available in different colors, different types of tape and different types of finishing.

 Standard Plastic Molded Vislon Zipper

  Multi Color Vislon Zipper

 Invisible Coil Zipper

 Standard Coil Zipper

Invisible Two tone Zipper

 Metal Zipper with Bottom Stopper

 Cotton Tape Metal Zipper

Elastic Tape Metal Zipper

Fancy Vislon Zipper

Aluminum Teeth Metal Zipper

Antique Gold Teeth Metal Zipper 

Antique Silver Teeth Metal Zipper 

Black Oxide Teeth Metal Zipper

Gold Finish Teeth Metal Zipper

Neon Color Tape Vislon Zipper

Types of Zipper | Metal, Coil & Vislon Zipper - Garments Manufacturing

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Zipper is one of the main trims or trimmings for making garment. Zipper is used to garment for functional purpose as well as decorative purpose. Zipper is normally used to making pants and jackets. Denim garments frequently use zipper as it is bottom garment eventually some top garments to decorate it. For knit garments it is used for jacket making, some pull over, over coat as well as trousers sometimes.

Different types of zippers are available in world trade but they are mainly classified into three prime category. They are - 

• Metal Zipper
• Coil Zipper
• Vislon Zipper

These three types of zippers are available in different colors, different types of tape and different types of finishing.

 Standard Plastic Molded Vislon Zipper

  Multi Color Vislon Zipper

 Invisible Coil Zipper

 Standard Coil Zipper

Invisible Two tone Zipper

 Metal Zipper with Bottom Stopper

 Cotton Tape Metal Zipper

Elastic Tape Metal Zipper

Fancy Vislon Zipper

Aluminum Teeth Metal Zipper

Antique Gold Teeth Metal Zipper 

Antique Silver Teeth Metal Zipper 

Black Oxide Teeth Metal Zipper

Gold Finish Teeth Metal Zipper

Neon Color Tape Vislon Zipper

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Knit Garments Consumption Formula | Knit Top and Bottom Consumption

Knit fabrics are usually measured in kilogram whereas it is related to GSM as well. Knit fashion is now popular in the world market. Knit merchandising is not so easy thing whatever consumption is one of the key factor for knit merchandising. T-shirts, pull over, polo-shirt (long sleeve or short sleeve) are treated as knit top garments as well as trouser and pant are treated as knit bottom garments.

Consumption formula for any TOP knit Garments

 

(Measurement in CM)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (10000 X 1000) kg/dz   

Here, 

B.L - Body Length

S.L - Sleeve Length

Allowance - Allowance would have considered for both B.L and S.L

GSM - Gram Per Square Meter

10000 means cm is converted into meter

1000  means gram is converted into kg

(Measurement in INCH)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (1550X 1000) kg/dz   

Here, 

B.L - Body Length

S.L - Sleeve Length

Allowance - Allowance would have considered for both B.L and S.L

1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")

1000  means gram is converted into kg

Consumption Formula for any Bottom Knit Garments

(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (10000X 1000) kg/dz

Here, 

B.R - Back Rise

W.B -Waist Band

Allowance - Allowance would have considered for Inseam, B.R & W.B

GSM - Gram Per Square Meter

10000 means cm is converted into meter

1000  means gram is converted into kg

(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (1550X 1000) kg/dz

Here, 

B.R - Back Rise

W.B -Waist Band

Allowance - Allowance would have considered for Inseam, B.R & W.B

GSM - Gram Per Square Meter

1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")

1000  means gram is converted into kg

Normally 

American Buyers Follow Measurement in Inch

European Buyers Follow Measurement in CM

I think you will enable to perform any knit garments consumption through the above formulas. If anybody requires example of relevant field please contact with me.

Knit Garments Consumption Formula | Knit Top and Bottom Consumption

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Knit fabrics are usually measured in kilogram whereas it is related to GSM as well. Knit fashion is now popular in the world market. Knit merchandising is not so easy thing whatever consumption is one of the key factor for knit merchandising. T-shirts, pull over, polo-shirt (long sleeve or short sleeve) are treated as knit top garments as well as trouser and pant are treated as knit bottom garments.

Consumption formula for any TOP knit Garments

 

(Measurement in CM)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (10000 X 1000) kg/dz   

Here, 

B.L - Body Length

S.L - Sleeve Length

Allowance - Allowance would have considered for both B.L and S.L

GSM - Gram Per Square Meter

10000 means cm is converted into meter

1000  means gram is converted into kg

(Measurement in INCH)

(B.L + S.L. + Allowance) X 1/2 Chest X 2 X GSM X 12 ÷ (1550X 1000) kg/dz   

Here, 

B.L - Body Length

S.L - Sleeve Length

Allowance - Allowance would have considered for both B.L and S.L

1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")

1000  means gram is converted into kg

Consumption Formula for any Bottom Knit Garments

(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (10000X 1000) kg/dz

Here, 

B.R - Back Rise

W.B -Waist Band

Allowance - Allowance would have considered for Inseam, B.R & W.B

GSM - Gram Per Square Meter

10000 means cm is converted into meter

1000  means gram is converted into kg

(Measurement in CM)

(Inseam + B.R + W.B + Allowances) X (1/2 Thai Circular + Allowances) X 4 X GSM X 12 ÷ (1550X 1000) kg/dz

Here, 

B.R - Back Rise

W.B -Waist Band

Allowance - Allowance would have considered for Inseam, B.R & W.B

GSM - Gram Per Square Meter

1550 means inch is converted into meter (1 inch = 39.37" where inch square will be 39.37"X39.37")

1000  means gram is converted into kg

Normally 

American Buyers Follow Measurement in Inch

European Buyers Follow Measurement in CM

I think you will enable to perform any knit garments consumption through the above formulas. If anybody requires example of relevant field please contact with me.

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What is Thread Ticket Number | Garments Sewing Thread Numbering Systems

Yarn counting or numbering system is the universal numerical expression for measuring yarn and thread coarseness or fineness. We can use count for both thread and yarn. Thread and yarn is not similar to use. They are also different in construction. Normally yarns are used to weaving and may be plied or single whereas thread is frequently used for sewing purposes and always contain two or more plies. When we use thread for garments sewing we frequently see that thread suppliers mention thread ticket number as well as count. Since thread is made always by two or more plies of yarn therefore counting system of thread is not similar like normal yarn count.

Thread Numbering or Counting:

When we will use counting system of thread like as 27 tex, 40 tex, 60 tex, 80 tex (Tex), it is simply followed the tex numbering system.

For direct system of thread numbering Tex is very popular. Tex is defined as weight of 1000 meters thread in grams.
For example, Tex 60 – a length of 1000 meters of thread will gives 60 grams of weight.

When we use 20/2, 20/3, 20/4 or 40/2 (English Count) then we can find out the resultant count by calculating the resultant count.

When more than one ply of yarn is twisted into a thread, finding the resultant size of the thread by considering all the plies becomes necessary.

For Indirect Counting System or Fixed Weight System: Resultant size = Individual yarn count / Number of plies

For Direct Counting System  In fixed length systems: Resultant size = Individual yarn count x Number of plies

In case of sewing necessary if you need thread of any count then a  particular resultant size can be made with any number of plies.

Ticket Numbering

Suppliers may ask you about the ticket number you want to purchase then you have to provide the ticket numbers of desired thread.Ticket numbering is a commercial numbering system. Ticket numbers are merely the manufacturer’s reference numbers for the size of a given thread.
The Metric Count, Cotton Count and Denier Systems use ticket numbering system to give an easy approximation of the specific size of the finished thread.

Depends on the nature of fiber as well as thread making process, ticket numbers will vary as it is not the same as in another.  For example, Ticket 75 Cotton is not the same as Ticket 75 mono-filament thread.

For Tex Ticket Numbering:
To convert any Tex Number to a Ticket Number value: divide 1,000 by the Tex number and multiply by 3.  [ Tkt. = (1000/Tex No.) X 3 ]

For Metric Ticket Numbering:

They can simply denote:
Higher the ticket number, finer the thread.
Lower the ticket number, coarser the thread.

What is Thread Ticket Number | Garments Sewing Thread Numbering Systems

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Yarn counting or numbering system is the universal numerical expression for measuring yarn and thread coarseness or fineness. We can use count for both thread and yarn. Thread and yarn is not similar to use. They are also different in construction. Normally yarns are used to weaving and may be plied or single whereas thread is frequently used for sewing purposes and always contain two or more plies. When we use thread for garments sewing we frequently see that thread suppliers mention thread ticket number as well as count. Since thread is made always by two or more plies of yarn therefore counting system of thread is not similar like normal yarn count.

Thread Numbering or Counting:

When we will use counting system of thread like as 27 tex, 40 tex, 60 tex, 80 tex (Tex), it is simply followed the tex numbering system.

For direct system of thread numbering Tex is very popular. Tex is defined as weight of 1000 meters thread in grams.
For example, Tex 60 – a length of 1000 meters of thread will gives 60 grams of weight.

When we use 20/2, 20/3, 20/4 or 40/2 (English Count) then we can find out the resultant count by calculating the resultant count.

When more than one ply of yarn is twisted into a thread, finding the resultant size of the thread by considering all the plies becomes necessary.

For Indirect Counting System or Fixed Weight System: Resultant size = Individual yarn count / Number of plies

For Direct Counting System  In fixed length systems: Resultant size = Individual yarn count x Number of plies

In case of sewing necessary if you need thread of any count then a  particular resultant size can be made with any number of plies.

Ticket Numbering

Suppliers may ask you about the ticket number you want to purchase then you have to provide the ticket numbers of desired thread.Ticket numbering is a commercial numbering system. Ticket numbers are merely the manufacturer’s reference numbers for the size of a given thread.
The Metric Count, Cotton Count and Denier Systems use ticket numbering system to give an easy approximation of the specific size of the finished thread.

Depends on the nature of fiber as well as thread making process, ticket numbers will vary as it is not the same as in another.  For example, Ticket 75 Cotton is not the same as Ticket 75 mono-filament thread.

For Tex Ticket Numbering:
To convert any Tex Number to a Ticket Number value: divide 1,000 by the Tex number and multiply by 3.  [ Tkt. = (1000/Tex No.) X 3 ]

For Metric Ticket Numbering:

They can simply denote:
Higher the ticket number, finer the thread.
Lower the ticket number, coarser the thread.

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What is Lining, Padding, Sherpa and Shell Fabric?

Lining: Lining is a fabric other than shell fabric generally used in jacket, coat, overcoat or trouser. For making warm cloth lining is used under main fabric in a garment. Usually knitted fabrics are used as lining to make Jeans, polyester blended linings are used to coat or overcoat. Single jersey, Double jersey, Fleece or Sherpa is used as lining which are attached with shell fabric through stitching.

Padding: Padding is another kind of fabric used in middle part of jacket, overcoat  as well as coat. Polyester made padding is of low ounce generally used between shell fabric and lining part of these garments.

Shell Fabric: The fabric which is used as main fabrication in lining or padding containing cloth are known as shell fabric. Denim fabrics are frequently used as shell fabric in case of denim jacket or jeans trousers. For overcoat and coat, the blended high quality fabrics comparatively costly than other fabric like as lining or padding are used as shell fabric.

Sherpa: Sherpa material is a kind of fabric made of 70% acrylic and 30% polyester. Sherpa lining is a nubby, soft pile material and provides a lot of warmth. The jackets made with Sherpa have Sherpa insulation in the body covered with nylon quilt lining in the sleeves.

What is Lining, Padding, Sherpa and Shell Fabric?

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Lining: Lining is a fabric other than shell fabric generally used in jacket, coat, overcoat or trouser. For making warm cloth lining is used under main fabric in a garment. Usually knitted fabrics are used as lining to make Jeans, polyester blended linings are used to coat or overcoat. Single jersey, Double jersey, Fleece or Sherpa is used as lining which are attached with shell fabric through stitching.

Padding: Padding is another kind of fabric used in middle part of jacket, overcoat  as well as coat. Polyester made padding is of low ounce generally used between shell fabric and lining part of these garments.

Shell Fabric: The fabric which is used as main fabrication in lining or padding containing cloth are known as shell fabric. Denim fabrics are frequently used as shell fabric in case of denim jacket or jeans trousers. For overcoat and coat, the blended high quality fabrics comparatively costly than other fabric like as lining or padding are used as shell fabric.

Sherpa: Sherpa material is a kind of fabric made of 70% acrylic and 30% polyester. Sherpa lining is a nubby, soft pile material and provides a lot of warmth. The jackets made with Sherpa have Sherpa insulation in the body covered with nylon quilt lining in the sleeves.

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What is GPT, FPT, GCR and Formaldehyde Test ? What is Lab Test Sample?

In garments and textile, before starting bulk production some testing would conduct  according to the buyers requirement. Each buyer set guidelines what tests are mandatory at fabric stage, trims and garments stage.

In garments and textile testing, GPT stands for Garments Performance/ Package Test, FPT stands for  Fabric Performance/ Package Test, GCR stands for Garments Check Report and for Japan as well as china product Formaldehyde and extra pH test should be conducted. For China product this test is commonly known as GB test where pH, formaldehyde, garments safety issues are tested. 

As per buyers own features these tests are so called Lab Testing and which samples are treated for these tests are known as Lab Test Sample.

 

 

 For GPT which tests are commonly conducted listed bellow-

• Colorfastness to Saliva
• Colorfastness to Water
• Colorfastness to Ozone
• Colorfastness to Perspiration
• Colorfastness to Non-Chlorine Bleach
• Colorfastness to Crocking (Rubbing)
• Colorfastness to Laundering
• Colorfastness to Light
• Construction Review
• Button Attachment Strength
• Mechanical Hazards
• Small Parts Attachment Strength
• Snaps- Attachment Strength
• Physical And Mechanical Hazards/Workmanship-Use and abuse Test
• Belt Loop Attachment Strength
• Tear Strength
• Tensile Strength
• Seam Strength
• Appearance Before & After Laundering
• Spirality/Torque After Wash
• Dimensional Stability (Machine Wash)
• pH Value
• Zipper Tab Twist Method
• Stretch And Recovery
• Fabric Weight

For FPT which tests are commonly conducted listed bellow-

• Fabric construction
• Fiber content present in fabric
• Fabric weight
• Color fastness
• Weave construction
• Yarn count

For GCR, it is normally tested by metal part supplier. How much pressure should give to attach the metal item like snap, shank, tack, ring snap buttons with garments.

A limited percent of formaldehyde should present in garments which are shipped for Japan country, therefore Formaldehyde test would be conducted from JAPAN.

There are some third party testing companies who tests all these tests internationally. Most popular some testing  labs are given below-

• SGS (General Conditions for Certification Services)
• BV (Bureau Veritas)
• INTERTEK
• CTS (Consumer Testing Services)

What is GPT, FPT, GCR and Formaldehyde Test ? What is Lab Test Sample?

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In garments and textile, before starting bulk production some testing would conduct  according to the buyers requirement. Each buyer set guidelines what tests are mandatory at fabric stage, trims and garments stage.

In garments and textile testing, GPT stands for Garments Performance/ Package Test, FPT stands for  Fabric Performance/ Package Test, GCR stands for Garments Check Report and for Japan as well as china product Formaldehyde and extra pH test should be conducted. For China product this test is commonly known as GB test where pH, formaldehyde, garments safety issues are tested. 

As per buyers own features these tests are so called Lab Testing and which samples are treated for these tests are known as Lab Test Sample.

 

 

 For GPT which tests are commonly conducted listed bellow-

• Colorfastness to Saliva
• Colorfastness to Water
• Colorfastness to Ozone
• Colorfastness to Perspiration
• Colorfastness to Non-Chlorine Bleach
• Colorfastness to Crocking (Rubbing)
• Colorfastness to Laundering
• Colorfastness to Light
• Construction Review
• Button Attachment Strength
• Mechanical Hazards
• Small Parts Attachment Strength
• Snaps- Attachment Strength
• Physical And Mechanical Hazards/Workmanship-Use and abuse Test
• Belt Loop Attachment Strength
• Tear Strength
• Tensile Strength
• Seam Strength
• Appearance Before & After Laundering
• Spirality/Torque After Wash
• Dimensional Stability (Machine Wash)
• pH Value
• Zipper Tab Twist Method
• Stretch And Recovery
• Fabric Weight

For FPT which tests are commonly conducted listed bellow-

• Fabric construction
• Fiber content present in fabric
• Fabric weight
• Color fastness
• Weave construction
• Yarn count

For GCR, it is normally tested by metal part supplier. How much pressure should give to attach the metal item like snap, shank, tack, ring snap buttons with garments.

A limited percent of formaldehyde should present in garments which are shipped for Japan country, therefore Formaldehyde test would be conducted from JAPAN.

There are some third party testing companies who tests all these tests internationally. Most popular some testing  labs are given below-

• SGS (General Conditions for Certification Services)
• BV (Bureau Veritas)
• INTERTEK
• CTS (Consumer Testing Services)

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International Commercial Terms (Incoterms) - Important for Apparel Merchandising

International Commercial Terms (Incoterms) are internationally recognized standard trade terms used in sales contracts. They’re used to make sure buyer and seller know:

•   who is responsible for the cost of transporting the goods, including insurance, taxes and duties
•   where the goods should be picked up from and transported to
•   who is responsible for the goods at each step during transportation

International Commercial Terms (Incoterms) - Important for Apparel Merchandising

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International Commercial Terms (Incoterms) are internationally recognized standard trade terms used in sales contracts. They’re used to make sure buyer and seller know:

•   who is responsible for the cost of transporting the goods, including insurance, taxes and duties
•   where the goods should be picked up from and transported to
•   who is responsible for the goods at each step during transportation

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Trims and Accesories list of Garmemts | Trims of Apparels

Main raw material of garments is fabric. Other than fabrics all the items need to make, ornament and give unique looking to a garment are so called trims or accessories. Q33TZ7QZJ82W

Trims: Usually all the materials other than fabric require to make the full fashioned apparel are called trims. Two types of trims are available and they are functional and ornamental. To give aesthetic look to a garment, trims should provided at the best quality. Trims are directly attached with the garments. Example-thread, zipper, button etc.

Accessories: The materials which are used to give beauty and attractive look to a garment and increase the great aesthetic appearance to take attraction of customers are formerly known as accessories. Accessories are not attached directly with garments. Example - tag pin, price ticket, hang tag, barcode sticker etc.

List of Trims and Accessories are given Bellow

• Labels
• Button
• Zippers
• Pading
• Sherpa
• Interlining
• Lining

• Elastic
• Twill
• Stopper
• String
• Piping cord
• Emblem
• Logo Print
• Swivel

• Hook
• Eyelet/Grommet
• Collar Stay
• Cord Bell
• Buckle
• Shank
• Rivet

• Weaving belt
• Hook and Eye
• Velcro tape (hook and loop fastener)
• Seam Sealing Tape
• Backing
• Heat Seal
• Leather patch
• Shoulder pad

• Cable (Steel Ware)
  Adjuster
• Elastic Threads
• Shoulder Tape
• Lace
• Braid
• Ribbons
• Hook

• Drawstring
• Poly Bad
• Elastic bag
• Mini poly bag
• Master carton
• Inner carton
• Size clip
• P.P.Band
• Tag pin

• Brass pin
• Collar stand
• Safety pin
• Gum tape
• Arrow sticker
• Scotch tape
• Both side tape
• Barcode sticker

• Hang tag
• Defect Indicator
• Alarm tag
• Tissue paper
• Back  board
• Neck board
• Numbering sticker
• Size stripe/sticker

• Matchbook
• Hanger & Sizer
• Carton pad
• Plastic staple
• Clip
• Ball chain
• Size tag
• Carton sticker

• Safety sticker
• Plastic clip
• Online Poly bag
• Price Ticket
• Japan poly sticker

Trims and Accesories list of Garmemts | Trims of Apparels

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Main raw material of garments is fabric. Other than fabrics all the items need to make, ornament and give unique looking to a garment are so called trims or accessories. Q33TZ7QZJ82W

Trims: Usually all the materials other than fabric require to make the full fashioned apparel are called trims. Two types of trims are available and they are functional and ornamental. To give aesthetic look to a garment, trims should provided at the best quality. Trims are directly attached with the garments. Example-thread, zipper, button etc.

Accessories: The materials which are used to give beauty and attractive look to a garment and increase the great aesthetic appearance to take attraction of customers are formerly known as accessories. Accessories are not attached directly with garments. Example - tag pin, price ticket, hang tag, barcode sticker etc.

List of Trims and Accessories are given Bellow

• Labels
• Button
• Zippers
• Pading
• Sherpa
• Interlining
• Lining

• Elastic
• Twill
• Stopper
• String
• Piping cord
• Emblem
• Logo Print
• Swivel

• Hook
• Eyelet/Grommet
• Collar Stay
• Cord Bell
• Buckle
• Shank
• Rivet

• Weaving belt
• Hook and Eye
• Velcro tape (hook and loop fastener)
• Seam Sealing Tape
• Backing
• Heat Seal
• Leather patch
• Shoulder pad

• Cable (Steel Ware)
  Adjuster
• Elastic Threads
• Shoulder Tape
• Lace
• Braid
• Ribbons
• Hook

• Drawstring
• Poly Bad
• Elastic bag
• Mini poly bag
• Master carton
• Inner carton
• Size clip
• P.P.Band
• Tag pin

• Brass pin
• Collar stand
• Safety pin
• Gum tape
• Arrow sticker
• Scotch tape
• Both side tape
• Barcode sticker

• Hang tag
• Defect Indicator
• Alarm tag
• Tissue paper
• Back  board
• Neck board
• Numbering sticker
• Size stripe/sticker

• Matchbook
• Hanger & Sizer
• Carton pad
• Plastic staple
• Clip
• Ball chain
• Size tag
• Carton sticker

• Safety sticker
• Plastic clip
• Online Poly bag
• Price Ticket
• Japan poly sticker

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Garments Making Flowchart | Operations of Garments Making

RMG (Ready Made Garments) is the final product of textile. Buyers given their required design to manufacturers, then FOB prices, fabric and other trims sourcing as per nominated supplier or local products (Frequently happen in case of knit). To make a garment some consecutive processes are to be done successively. Now know the garments making flowchart and process operations. RMG factories are scheduled with a common processing sequence to make and export. Flowchart of garments making must know as if you a merchandiser because you have to make time and action plan according to the setup of your factory. The operations involves there from development to ship the goods have been given in a flowchart of garments making. Q33TZ7QZJ82W

Garments are made with the below successive processes. Operations involves in garments making are given bellow

Operation	Job	Method
Tech Pack /PDM /Design	TP or PDM (Product Development Manual) is formerly given by buyer containing sketches, construction and measurement chart for a particular style of garments.	Manual/ Computerized
Basic Block/ Block Pattern	Basic block or block pattern is also given by buyer in some cases to make a style easy, it is featured with individual component of garments without considering allowances.	Manual/ Computerized
Working Pattern/ Garments Pattern	When a pattern is made for a particular style with net dimension regarding the basic block along with allowances then it is called a working pattern or garment pattern.	Manual/ Computerized
Sample Garments	By following TP and pattern, sample is made, send to buyer for reviewing and receive comments for final (Sample will be made till buyer satisfaction)  and go into production	Manual
Approved Sample	Different types of samples are made before starting production such as development, fit, wash, pp, GPT or Lab test. Once the sample approved by the buyer, then it is treated as approved sample as a final counter for bulk production	Manual
Costing	Fabric Cost CM (Cost of Making) Trims Cost Wash Cost Profit	Manual
Production Pattern	Making allowance with net dimension to bulk production	Manual/ Computerized
Grading	According to measurement chart and size breakdown grading is done for marker making. (It may be small to large or depends on the ages) It is frequently done by CAD to get more accuracy.	Manual/ Computerized
Marker Making	The marker is a thin paper which contains all the components of different sizes for a particular style of garments	Manual/ Computerized
Fabric Spreading	Spreading is done before cutting with the help of fabric spreader or manually. The marker is then spread over the fabric lay	Manual/ Computerized
Cutting	Cut the fabric according to marker dimension	Manual/ Computerized
Sorting & Bundling	Sort out the fabric according to size and for each size make in individual bundles	Manual
Sewing	Assemble a full garment	Manual
Washing	For woven garment washing is compulsory, especially denim garments are to be washed according to wash target. Others garments including knit also being washed.	Manual
Finishing	After washing the garments are to be attached others trims in  the  finishing section like as snap, button, rib or twill tape, shank etc and loose or hanging threads are cut in finishing.	Manual
Ironing	Now the garments are then applied to ironing and pressing.	Manual
Inspection	Should be approved as initial sample	Manual
Packing	Garments are packed with polyethylene bag by folding	Manual
Cartooning	After packing, it should be placed In cartooning for export	Manual
Dispatching	Hand over the cartoons to C&F to send to the final destination by air or sea.	Manual

 

Garments Making Flowchart | Operations of Garments Making

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RMG (Ready Made Garments) is the final product of textile. Buyers given their required design to manufacturers, then FOB prices, fabric and other trims sourcing as per nominated supplier or local products (Frequently happen in case of knit). To make a garment some consecutive processes are to be done successively. Now know the garments making flowchart and process operations. RMG factories are scheduled with a common processing sequence to make and export. Flowchart of garments making must know as if you a merchandiser because you have to make time and action plan according to the setup of your factory. The operations involves there from development to ship the goods have been given in a flowchart of garments making. Q33TZ7QZJ82W

Garments are made with the below successive processes. Operations involves in garments making are given bellow

Operation	Job	Method
Tech Pack /PDM /Design	TP or PDM (Product Development Manual) is formerly given by buyer containing sketches, construction and measurement chart for a particular style of garments.	Manual/ Computerized
Basic Block/ Block Pattern	Basic block or block pattern is also given by buyer in some cases to make a style easy, it is featured with individual component of garments without considering allowances.	Manual/ Computerized
Working Pattern/ Garments Pattern	When a pattern is made for a particular style with net dimension regarding the basic block along with allowances then it is called a working pattern or garment pattern.	Manual/ Computerized
Sample Garments	By following TP and pattern, sample is made, send to buyer for reviewing and receive comments for final (Sample will be made till buyer satisfaction)  and go into production	Manual
Approved Sample	Different types of samples are made before starting production such as development, fit, wash, pp, GPT or Lab test. Once the sample approved by the buyer, then it is treated as approved sample as a final counter for bulk production	Manual
Costing	Fabric Cost CM (Cost of Making) Trims Cost Wash Cost Profit	Manual
Production Pattern	Making allowance with net dimension to bulk production	Manual/ Computerized
Grading	According to measurement chart and size breakdown grading is done for marker making. (It may be small to large or depends on the ages) It is frequently done by CAD to get more accuracy.	Manual/ Computerized
Marker Making	The marker is a thin paper which contains all the components of different sizes for a particular style of garments	Manual/ Computerized
Fabric Spreading	Spreading is done before cutting with the help of fabric spreader or manually. The marker is then spread over the fabric lay	Manual/ Computerized
Cutting	Cut the fabric according to marker dimension	Manual/ Computerized
Sorting & Bundling	Sort out the fabric according to size and for each size make in individual bundles	Manual
Sewing	Assemble a full garment	Manual
Washing	For woven garment washing is compulsory, especially denim garments are to be washed according to wash target. Others garments including knit also being washed.	Manual
Finishing	After washing the garments are to be attached others trims in  the  finishing section like as snap, button, rib or twill tape, shank etc and loose or hanging threads are cut in finishing.	Manual
Ironing	Now the garments are then applied to ironing and pressing.	Manual
Inspection	Should be approved as initial sample	Manual
Packing	Garments are packed with polyethylene bag by folding	Manual
Cartooning	After packing, it should be placed In cartooning for export	Manual
Dispatching	Hand over the cartoons to C&F to send to the final destination by air or sea.	Manual

 

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